Project Description

Project Overview:  Powdered metallurgy in Fused Deposition Modelling (FDM) and 3D printing is new technology in the materials science and engineering manufacturing world.  The Virtual Foundry is manufacturing small metal parts using a 3D printer with a powder metal filament, and the parts are then sintered (compacted and formed a solid mass of material at high temperatures) in a furnace.   The finished products are still porous.  The objective and goal of this project will conduct a set of design of experiments with 316L stainless steel samples identifying mechanical properties under various furnace conditions (sintering temperature and soak time).  Samples will be printed and sintering; coupons will be placed in epoxy molds, grinded and polished and then analyzed.  The team will utilize a vacuum, Argon furnace (UW or TVF access), optical microscopy (SEM), and tensile and hardness testers.

Clients:  Dr. Tricia Suess, Dr. Brad Wood, The Virtual Foundry

Student Team: Danny Kamenecka, Makenzie Nelson, Ryan Schulte, Walker Silha